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Ride off-road. Race in your own style

We have extensive experience in motorcycle machining — our precision-crafted parts not only boost overall performance but also help you choose the right materials and surface finishes.

Off-road motorcycles are widely used in racing, adventure, and extreme sports, demanding exceptional strength, impact resistance, and lightweight performance from their components. These bikes operate at high speeds over dirt, sand, rocks, and in rain or snow, with parts enduring constant vibration, impact, abrasion, and temperature changes.

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Industry Challenges

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Components must withstand prolonged exposure to mud, dust, and moisture
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High impact loads and constant vibration require superior structural strength
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Balancing lightweight design with durability
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Surface treatments must resist mud, rust, wear
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Short lead times for race teams and aftermarket customization
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Consistency and repeatability for large production runs

Material requirements for off-road motorcycle parts

Material selection is key to motorcycle performance, balancing strength, weight, and durability. High-strength steel ensures frame rigidity, while aluminum and forged parts reduce weight for better handling. Surface treatments enhance corrosion resistance and extend service life.

Material Category Specific Grade Key Features Typical Performance Application
High-Strength Aluminum Alloy 6061-T6 Lightweight, corrosion-resistant, excellent machinability Tensile ≥ 290 MPa; Hardness HB 95; Density 2.7 g/cm³ Frame connectors, handlebar clamps, footpegs
Ultra-High-Strength Aluminum Alloy 7075-T6 Strength comparable to steel, high wear resistance Tensile ≥ 572 MPa; Hardness HB 150; Density 2.81 g/cm³ Sprockets, swingarms, hubs
Austenitic Stainless Steel SUS304 Corrosion-resistant, high-temperature resistant Tensile ≥ 520 MPa; Density 7.93 g/cm³ Brake components, exhaust systems
Martensitic Stainless Steel SUS420 / SUS440C High hardness, wear resistance Hardness HRC 50–58 Bearing rings, drive shafts
Engineering Plastics POM, PA66+GF Self-lubricating, impact-resistant, wear-resistant Tensile ≥ 85 MPa Sliders, bushings, dust covers
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Why These Properties Matter for Off-Road Motorcycles

  • Lightweight: Improves handling and acceleration for jumps and quick maneuvers.
  • High Strength & Fatigue Life: Withstands long-term vibration, impacts, and landing shocks.
  • Corrosion & Abrasion Resistance: Protects against mud, water, and sand erosion.
  • High Toughness: Prevents brittle failure under extreme conditions.
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    Anodizing

    Features:
  • Increases surface hardness and wear resistance
  • Improves corrosion resistance
  • Allows for decorative coloring (black, red, blue, etc.)
  • Good for branding and customization
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    Hard Anodizing

    Features:
  • Thick oxide layer (20–50μm)
  • Excellent abrasion resistance
  • Longer service life under harsh off-road conditions
  • Matte finish, typically dark gray or black
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    Heat Treatment + Black Oxide

    Features:
  • Enhances hardness and fatigue strength
  • Black oxide provides basic rust protection
  • Cost-effective for functional parts
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    Electroplating

    Chrome Plating / Nickel Plating

    Features:
  • Improves wear resistance and hardness
  • Adds a bright, aesthetic finish
  • Good corrosion protection
  • Chrome plating has very low friction, suitable for sliding parts
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    Powder Coating

    Features:
  • Durable, impact-resistant coating
  • Excellent weather and UV resistance
  • Wide range of colors for visual appeal
  • Environmentally friendly (no solvents)
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    Shot Peening

    Features:
  • Improves fatigue strength
  • Reduces risk of stress cracks
  • No coating – mechanical surface strengthening
  • Our Advantages

    In off-road motorcycle racing, every millimeter counts. With an ISO 9001 certified quality system, we ensure every batch is fully traceable and controlled. Our 5-axis CNC machining achieves critical tolerances up to ±0.001mm, using high-strength aluminum alloys and wear-resistant stainless steels.

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    ISO 9001 certified quality system. To ensure every batch is traceable and controlled.

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    5-axis CNC machining with critical tolerances up to ±0.001mm.

    high_strength_alloy_parts

    High-strength aluminum alloys and wear-resistant stainless steels.

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    Rapid prototyping and mass production to meet urgent race demands. (Sample 5-7 days, mass 25-40 days, it depend on the quantity.)

    strict_part_inspection

    100% strict inspection for appearance parts. Must offer dimension report for every parts. Produ tion process stability and quality stable.

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    Speedy Service, enhance efficiency. Quotation time: 5-48h. Complaints handling: 8-12h.

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    Process optimization and batch production to reduce long-term costs.

    off_road_motorcycle_racing_experience

    Experience with off-road motorcycle racing teams and custom builds.

    Customer Case Study

    Client Overview:

    This client is from the US and works in the motorcycle industry. They primarily source motorcycle parts from China for local sales. These parts are primarily exterior trims, and they have extremely high requirements for color consistency and appearance.

  • We began our partnership in June 2020.
  • In the third year, our total order volume increased sevenfold.
  • In the fourth year, we became one of the company's top three clients in terms of overall sales.
  • In the sixth year, we collaborated on nearly 300 parts, with a 90% repurchase rate.
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    What have we done for this clients?

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    Reduce Initial Trial-and-Error Costs: Free Prototyping Service

    This client has a wide range of product styles, and each requires proofing and confirmation before mass production. To reduce their initial investment, we offer free proofing support, ensuring they can test the quality and structure of new products without any cost pressure, enabling rapid product iteration.

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    Promote Repeat Purchase Optimization: Develop an Annual Order Plan to Reduce Costs and Improve Efficiency

    Through order data analysis, we found that most of our clients' products reorder every two months. We proactively communicated with them and established an annual purchasing framework agreement. This not only optimizes unit prices and reduces costs, but also allows us to schedule production in advance, guarantee delivery dates, and quickly replenish inventory, creating a win-win situation for both parties.

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    Product Delivery and Shelf Access: Full-Process Custom Packaging Support

    Based on our clients' sales models, we provide customized packaging services (including logos, labels, instructions, etc.). After the products are packaged at our factory, they can be sold directly, eliminating the need for secondary processing, significantly saving them time and labor costs.

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    Providing Storage Resources: Centralized Warehousing for Customer Packaging Materials.

    The factory has dedicated storage space for packaging materials, which can be allocated on demand. This reduces the burden of frequent transportation and stacking, while also ensuring that packaging remains neat and intact.

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    Fully Transparent Cooperation: Regularly Update the Customer Cooperation Tracking Sheet.

    Every month, we proactively compile and send a "Cooperation Tracking Sheet" to our customers, clearly displaying their past inquiries, orders, sample status, and repeat purchase frequency. This helps them more efficiently manage their purchasing schedule, inventory planning, and business reporting.

    Unavoidable problems, The key is how to solve and grow

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